According to the product design, 3D model or functional requirements provided by the customer, the plastic particles are melted and injected into the mold for cooling and molding by opening the mold and using injection molding equipment to realize the production method of personalized, non-standard or small-batch customized plastic products.
It combines the high efficiency of traditional injection molding with the flexible customization capabilities of modern manufacturing, and is one of the main ways to customize industrial plastic parts.
Manufacturing process
1. Product design stage
Receive 2D/3D drawings (STEP, IGS, DWG, PDF, etc.) provided by customers
Perform DFM manufacture ability assessment: including draft angle, wall thickness uniformity, rib position design, etc.
Provide structural optimization suggestions to ensure that the design is suitable for injection molding.
2. Mold manufacturing
Use high-quality mold steel (S136, 718, NAK80, P20, etc.)
CNC + EDM processing to ensure mold accuracy and durability
Standard mold frame, support fast mold change and multi-cavity design
Reasonably match hot runner/cold runner design according to product and output
3. Injection molding
Use fully automatic injection molding machines (50T~500T), covering small to medium and large injection molded parts
Control temperature, pressure and holding time to achieve stable output of high-quality injection molded parts
Can perform special processes such as two-color injection molding, insert injection molding and transparent injection molding
Advantages
1. Excellent comprehensive mechanical properties of Vallo ABS injection molding parts
ABS has both rigidity and toughness, good impact resistance and durability, and can be used for a long time under medium load.
2. Beautiful surface and easy to color
ABS has a high surface gloss and can be directly subjected to surface treatment processes such as spray painting and silk screen printing. It is suitable for decorative parts and panel parts.
3. Excellent processing performance
ABS has a low melting point and good fluidity, which is suitable for rapid injection molding, greatly reducing the difficulty and cycle of processing.
4. Environmentally friendly and non-toxic
ABS does not contain heavy metals, is environmentally friendly and non-toxic, and is widely used in baby products and medical equipment housings.
5. Good thermal stability
ABS has a temperature resistance of up to 85~100°C, which can be further increased to above 120°C after modification.
Customization capability
We provide customers with highly flexible customization services:
1. Appearance customization
Support customized colors (Pantone color numbers)
Surface treatment: spray painting, electroplating, UV, rubber oil, polishing
2. Structural customization
Support special structural designs such as metal inserts, transparent inserts, and rubber encapsulation
Multi-cavity molds and combination molds meet the needs of fast switching between different products
3. Quantity customization
Support small batch rapid proofing, and can also support mass production to support million-level delivery
4. Brand customization
Logo engraving, electroprinting, laser engraving and other personalized logos can be integrated into the mold
Design product appearance with corporate VI to achieve exclusive plastic shell
Contact: Emma
Phone: +86-13332515504
E-mail: info@valloparts.com
Add: SanJiang Industrial Avenue, HengLi Town, Dongguan city, Guangdong, China