Aluminum alloy and zinc alloy die castings have been widely used in various mid-to-high-end manufacturing scenarios due to their comprehensive advantages of high efficiency, high strength and high aesthetics. Vallo provides customers with stable, cost-effective and customized die casting overall solutions with rich die casting and finishing experience, perfect quality system and flexible delivery capabilities.
Advantages:
--The die-casting production cycle is short, suitable for medium and large batch manufacturing of thousands to hundreds of thousands of pieces;
--Long mold life, unit cost significantly reduced with the increase of batch.
--Achieve dimensional accuracy of ±0.05mm;
--High repeatability, strong consistency of molded parts, suitable for assembly and batch assembly.
--Aluminum alloy: light weight, high strength, corrosion resistance, excellent thermal conductivity;
--Zinc alloy: high density, suitable for high-strength small parts.
--The surface of aluminum alloy die-castings can be anodized, sandblasted, painted, and laser engraved;
--Zinc alloy parts support decorative treatments such as electroplating, baking varnish, UV, and high-gloss polishing.
Aluminum Alloy Die Casting
Material Model | Features | Application direction |
ADC12(A383) | Good casting performance, strong corrosion resistance, excellent electrical performance | General type, electronic, electrical, mechanical housing |
A380 | Good comprehensive performance and compressive strength | High-strength structural parts, radiators, automotive accessories |
A360 | High temperature resistance, good thermal conductivity | High-temperature components, automotive engine housing, etc. |
6061/6082 | Higher strength after die casting | Military, industrial automation equipment components |
Zinc Alloy Die Casting
Material model | Features | Application direction |
Zamak 3(ZA3) | Good formability, stable dimensions, easy electroplating | Small structural parts, electronic accessories, hardware decorative parts |
Zamak 5(ZA5) | High strength and hardness, suitable for load-bearing parts | Door locks, connectors, mechanical transmission parts |
ZL0410、ZL0430 | Corrosion resistance, excellent electroplating performance | Mobile phone housing, decorative parts, high-gloss parts |
Standard production process
1. Customers provide 3D drawings and product functional requirements
The engineering team conducts drawing review and structural evaluation, and issues DFM analysis
2. Customize molds according to product structure, including mold frame, core, and cooling system design
3. Use high-pressure die-casting machine to inject molten metal for die-casting
Short molding time, high precision, and excellent strength consistency
4. Deburr, polish and prepare for post-processing
5. If there are high-precision holes, threads, and tolerance surfaces, perform CNC secondary finishing or tapping
6. Aluminum parts support anodizing, electrophoresis, spraying, sandblasting, and laser engraving;
Zinc parts support electroplating (nickel/chromium/gold/gun color, etc.), PU coating, and polishing.
7. Use three-coordinate CMM, projector, roughness meter and other equipment for full size inspection/sampling
Contact: Emma
Phone: +86-13332515504
E-mail: info@valloparts.com
Add: SanJiang Industrial Avenue, HengLi Town, Dongguan city, Guangdong, China